"TB1200-2400Fully Automatic High-speed Four-color Printing Die Cutting (Generation From Slot) Machin

AUTOMATIC LEAD EDGE FEEDING HIGH SPEED FLEXO 4-COLOR PRINTING SLOTTING AND DIE-CUTTING MACHINE

Feeding Unit 

1.Lead-edge Feeding System

Lead-edge suction feeding system, easy operation, high accuracy，（adopts lead feeder system). 

1) 7.5KW high pressure centrifugal fans, according to the cardboard warping degree of frequency control pressure, to ensure warp cardboard or thin cardboard high-speed accurate transmission.

2)Left and right side baffle position electrically adjustable, screw-driven.

3) Front baffle adjust the position of the upper and lower intervals synchronization by manual.

4）Skip-feeding devices, could select skip-feeding according to needs. To ensure that large-scale cardboard can also be processed.

5）Install 10” touch screen, could automatically display the production quantity, production speed, and set the production quantity and every operating. 

6）Slotting part is equipped with the interlock switch, to achieve the emergency stop, stop feeding or feeding.

2. Machine Separation & Combination

1) Button switches electrically control the separation and combination of machine, with automatic alarm device, continuously alarm while moving, to ensure safety of operators.

2) Air pressure interlocks, lock securely, conveniently and accurately.

3) Machine clutch drive shaft is equipped with overload protection device.

4) Active self-locking function: if unit is not completely locking state, the host cannot start, to ensure the safety of machine and operator; while host normal working conditions, the unit clutch function is automatically lock, to avoid machine misuse  and personal injury.

3. Dust-removal System

Adopt brush cleaning device, equipped with strong Negative pressure suction fan, clearing the dust, paper scrap or other waste, to improve printing quality.

4. Feeding Roller: double rubber feeding Roller

1）Upper feeding roll adopts outer diameter φ165mm rubber roller, elastic buffer wear rubber (inside soft, outside hard), dynamic balance correction, to ensure smooth and accurate feeding.

2) Lower feeding roller adopts embossed rollers, hard chrome-plated, wear and smooth.

3) According to cardboard thickness, adopt worm gear box gap tuning, with locking device. Adjustment range 0-12mm

Printing Unit

1.Printing Roller

1)With printing plate, outer diameter φ480mm

2)High quality steel production, surface grinded, hard chromium-plated. Static balance adjustment, stable operation, suitable for high speed running

3)Roller horizontal direction and circumferential direction with datum line, convenient for align plate

4)Fixed coil axis, suitable for standard hanging slats, realize rapid change plate

5)Electric 360° adjust printing roller, automatic digital display adjustment,remember store digital.

6)Installed with foot switch to control plate roller reversing, convenient change plate

7)Auto-zero function,order memory.

8)Printing roller plate-change and fix-plate function.

9)Printing roll axial is adjusted left and right by manual,maximum movement left and right 10mm,auto-zero instruction.

2.Pressing Roller

1)Adopt high quality seamless delicately processing, dynamic balance adjustment, stable operation

2)Diameter φ175mm, surface grinded, hard chromium-plated

3) Gear adopt backlash adjustment mechanism, adjustment none-affect gear enunciation, guarantee transmission accuracy

4) Printing roller can be adjusted for a distance 0-12mm

5) pressing roller, feeding shaft can be adjusted by manual , and loose and. tight the roller also by manual.

3. Anilox Roller

1) The high quality anilox roller adopts domestic famous manufacturers（Jiangsu HaiLi）。.220-240 mesh,

2) Surface adopts the advanced hard chrome plating, hard, slipper, and wear proof,.diameter 199mm.
Pneumatic lifting the Anilox roller and idle device matched with the paper feeding roller to prevent double inking and the dry of ink while stopping the machine.

4. Rubber Roller

1)Outer diameter φ200mm

2)Rubber roller adopts Hengshui Chunfeng.

3)Overrunning clutch and automatic idling device, to prevent the ink dried

4)Rubber roller drum type middle part higher, to ensure ink quality

5)Rapid spaced spinner self-locking device, ensures uniform ink

6)Ink distributing roller independent drive mechanism, ensure ink quality

5.Feeding Roller

1)Feeding roller diameterφ86mm, four wheels feeding

2)Feeding roller gear adopts no-side-gap regulating mechanism, can adjust the interval of 12mm

3)Hand adjustable rapid clearance adjustment self-locking device, fast, reliable.

6. Ink System

1)Pneumatic diaphragm pump, simple operation, convenient maintenance, supply stability

2)Circulating pneumatic ink

3)Screen for filtering impurities, guarantee printing quality

4) Equipped with a lack of ink alarm device to prevent the lack of ink caused by the machine idling.

7. Phase Adjust System

1)Planetary gear structure

2)Digital computer  360 ° adjustment, both running and stopping state conditions

3)Printing phase adjustment of PLC computer display adjustment

4)After units separate, automatic reset system (eraser memory)

8.Phase Fix System

1)Pneumatic brake device, Unit separation and combination or phase adjustment, original point of transmission gear with constant

9.Zero Device

1)Auto-zero device, to ensure that the units have a uniform adjusted basis, reducing cardboard waste,edition memory function

Slotting Unit

1)Gear adopts key-free linking, Long time keep mining precision

2)Electric moving，the upper and lower slotting knives, paper-kicking knives, up and down creasing wheel. Slotting knife plate transverse motor 0.37 KW

3)Alloy steel materials, hearing treatment, grinding and tooth form slotting knife, width is 5-7mm

4)the diameter of the slotting upshaft is 156mm.  the diameter of the slotting lower shaft is 156mm. 

5)Creasing and trimming device:up and down creasing roller shaft diameter is Ф111mm,Thick steel pipe,after fine grinding hard chromium plating surface,the up shaft is equipped with 4 concave type creasing wheel,2 trimming knife.The down shaft is equipped with 4 convex type creasing wheel and 2 trimming knife.The adjustment of the gap between creasing wheel is  manual worm gear box to adjust,The adjusting range is 0 to 11 mm.Trimming knife is alloy steel material. hearing treatment, grinding,Double-plate trimming knife,Sharp edge and high precision,making the board does not produce burrs and be more beautiful

Die-cutting Unit

1)Rubber roller mechanical spiral commutation 40mm move about horizontal structure

2)Die-cutter phase, computer and electric digital control

3)Horizontal phase, computer and electric digital control, range ±5mm

4)Rubber roller and die roller gap use computer and electric digital control,

5)Adjust the transfer roller use computer and electric digital control,

6)The rubber roller compensated by motor-driven,control the speed of thr rubber roller, range ±3mm

7)Rubber roller hsiuping cutting structure, keep rubber surface roughness

8)Stripping the belt longitudinal output，to easy clean waste paper.

Main Driving Gear

High precision bevel gear, adopt 20CrMnTi quality steel, carburizing quenching, fine grinded gear, transmission gear of high strength, good wear resistance, low noise, longtime ensure the machine rotation precision

Lubrication adopt closed type spray lubrication system, to ensure transmission accuracy and use-life

Main Bought-in Parts (from Good Famous Manufacturers )

Main motor adopts frequency conversion motor，

2)Fans adopt frequency motor(Shanghai)。

2.Bearings

1) (Japan) NSK high speed bearing.

3. Electrical Parts

1)Units adopt independent control unit, safe and reliable

2)Relay, lights, buttons, contactor, air switch adopt(France) Schneider etc. good famous brand, to ensure reliable

3)Adjust frequency converter adopt Delta (main motor frequency conversion adjustment, suction feeding frequency adjustment)

4) PLC controller adopt Taiwan Delta

5) Rotary encoder adopt the Japan OMRON

6)Cylinders,pneumatic components using (TAIWAN) AIRTAC.

7)solenoid valve adopt (TAIWAN) YADEKE.

8)Touch screen adopt MCGS from Beijing.

9)Rubber roller：Hengshui,Hebei made

10)Inking motor with (Taiwan) Chengbang motor

11)Tool use high quality steel,Made in Hebei

12）Ceramic roller adopts HaiLi,Jiangsu.  

13）  Thickness of wall is 50mm.

14) Thickness of the gear is 50mm.

Main Technical Parameters

Automatic hydraulic accumulation part: The waste removal part adopts double shaft vibration and side output.

1. Paper receiving arm

There are manual and automatic operation.

The transmission belt of the splicing arm can adjust the tightness separately, and the number of splicing arms can be selected at will.

2. Bed lift

1) Driven by a strong chain.

2) The stacking height is 1600 mm.

3) The lifting is stable and reliable, and will not slide down. .

3 Paper receiving baffle

1）The air pressure actuates the paper receiving plate. When the cardboard is stacked to a predetermined height, the receiving plate automatically extends to hold the cardboard.

2）Manual adjustment of the rear baffle position.

3）The flat wrinkled belt prevents the cardboard from sliding down.

ExplanationWhile customer signing contract, must mark positive or negative knifes

Customer need choose anilox lines No.

Machinery has twelve months guarantee,without contain wearing parts, if need to install and training,we will send our technical person,but all of charge will be paid by buyer,  (such as: visa fee, room and board, workers salary $150 per person per day)